SAFETY FIRSTPASQUALE MAGLIULO

HSE INSIGHTS

Prevention,
one question at a time.

Ideas, questions and practical perspectives to bring prevention from documents into everyday work.

50 insightsNewest first
Separating pedestrians and vehicles

Separating pedestrians and vehicles

Use pedestrian routes and designated crossings: painted lines need segregation measures suited to the risk. Before your next shift, check how this risk is managed in your work. A…

Read the insight ↗
Bring the bow-tie into the shift

Bring the bow-tie into the shift

A barrier on a diagram needs an operational life. A bow-tie connects threats, loss of control and consequences. It becomes useful when each barrier has a defined role, an owner…

Read the insight ↗
SIL belongs to the function

SIL belongs to the function

A certified component does not certify the whole protection function. A safety instrumented function brings together sensing, logic and final elements, with the requirements…

Read the insight ↗
The risk missing from the diagram

The risk missing from the diagram

A hazard overlooked early becomes expensive to address later. HAZID helps explore hazards and interfaces while design decisions can still change. For new storage, consider…

Read the insight ↗
Five whys: stay with the evidence

Five whys: stay with the evidence

Repeating why can open an investigation, but each step needs support. An elegant chain without evidence can move away from how the process actually works. How do you connect…

Read the insight ↗
Goggles and face shields

Goggles and face shields

Goggles and face shields have different functions and limits. Chemical splash protection needs specific properties; a face shield should not automatically be treated as a…

Read the insight ↗
Shift changes during isolation

Shift changes during isolation

A padlock alone does not explain the job status. Handover should clarify active isolations, people involved and conditions for returning the plant to service. How do you check…

Read the insight ↗
Storage: identifiable containers

Storage: identifiable containers

A container should make its contents and management requirements clear. Identification, condition and assigned checks make everyday storage more reliable. How do you check that a…

Read the insight ↗
Audits based on actual risks

Audits based on actual risks

An audit programme should give more attention to processes with significant exposure and change. Repeating the same sample each year can overlook critical areas. What evidence…

Read the insight ↗
Guards: cleaning access matters too

Guards: cleaning access matters too

Consider guarding during cleaning and maintenance as well as production. If these tasks become difficult, review the technical solution and work arrangements. Which recent change…

Read the insight ↗
Training needs by task

Training needs by task

A training matrix starts with actual tasks rather than job titles alone. Linking activities, hazards and competence prevents a role change from going unnoticed. What evidence…

Read the insight ↗
Stored energy after shutdown

Stored energy after shutdown

Compressed air, springs and suspended parts may remain hazardous after shutdown. Maintenance needs planned isolation covering every energy source and verification that it is…

Read the insight ↗
First aid: cover every shift

First aid: cover every shift

First-aid availability should match shifts, absences and working areas. Checking actual coverage prevents arrangements from existing only as a list of names. Which step did you…

Read the insight ↗
Keep current documents accessible

Keep current documents accessible

A procedure helps when the correct version is available when needed. Searching through different copies can create uncertainty during work. Define where to find valid documents…

Read the insight ↗
Containers and labelling

Containers and labelling

Recognising a container and knowing its contents helps people handle it correctly. Integrity, closure and identification need ongoing attention. Check that applicable labels are…

Read the insight ↗
Workstation ergonomics

Workstation ergonomics

A workstation should fit the person and the task. Small adjustments can improve comfort and reduce awkward postures. Check seating, foot support, screen and keyboard positions…

Read the insight ↗
Hard hats: checks before use

Hard hats: checks before use

Check the shell and suspension before use. Damage, modifications or an impact require assessment against the manufacturer’s instructions, even when the equipment still looks…

Read the insight ↗
Learn from complaints

Learn from complaints

A complaint contains information about an experience that did not meet expectations. Analysing it well can improve the process behind it. Gather the facts, clarify the issue and…

Read the insight ↗
Prepare a useful toolbox talk

Prepare a useful toolbox talk

A toolbox talk is useful when it prepares people for the work ahead. One concrete topic and a few questions can start an important discussion. Discuss the hazards of the planned…

Read the insight ↗
Drains: know where the water goes

Drains: know where the water goes

A drain can connect an operational area to an environmental receptor. Knowing the network and keeping its map current supports spill prevention planning. Which field check makes…

Read the insight ↗
Make responsibilities clear

Make responsibilities clear

Assigning a task requires clarity about outcomes and responsibilities. A name beside a task does not resolve uncertainty about resources and decisions. Clarify who coordinates…

Read the insight ↗
Listen to signs of fatigue

Listen to signs of fatigue

Fatigue deserves attention before it affects work. Pace, task duration, environmental conditions and recovery should be considered together. Encourage people to report…

Read the insight ↗
Reduce waste at source

Reduce waste at source

Waste prevention starts before the collection bin. Purchasing, packaging and working methods influence what will become waste. Consider where to reduce unnecessary materials, use…

Read the insight ↗
Safety starts with listening

Safety starts with listening

A concern raised is an opportunity to act before a hazard leads to an incident. People working on site notice details that a procedure alone cannot capture. That is why we need…

Read the insight ↗